Moving items to multiple locations places an excessive load on cardboard boxes. They rip and leak easily. They may also expose products to chemicals, moisture, and dust, which can swiftly degrade stock and delay production. It is due to numerous manufacturing components being exposed to these hazardous conditions. So, what is a corrugated plastic box?
Corrugated plastics are among the most compact, long-lasting, and shock-resistant goods available. Polypropylene is a strong thermoplastic—a moldable material in higher temperatures without much damage. Its neutral pH allows it to withstand a wide range of harsh temperatures, weather, and usage conditions for extended periods of time with minimum harm.
A corrugated plastic box is a practical, reusable option that saves time, money, and materials. Let’s talk more about what they are, how they work, and the things to consider when choosing the appropriate corrugated plastic box.
What Is a Corrugated Plastic Box
A plastic corrugated box has three layers of material on its sides: an inner layer, a middle layer, and an outer layer. Corrugated plastic is also known as flute plastic, polyflute, corflute, and twin wall plastic. It has three layers of polypropylene plastic substrate.
These plastic containers provide enough protection when storing, stacking, handling, and transporting items. They are made of high-quality polyethylene or polypropylene. These plastic corrugated boxes are completely recyclable and reusable, resulting in less waste and more savings. They are dust, chemical, and water-resistant. They are also very lightweight, making transportation and handling easier.
How They Work
Due to its design, a corrugated plastic box is one of the most portable, shock-absorbing, and lightweight plastic products on the market. Because of its durability and sturdiness, a plastic corrugated box is an appealing packing option. Polypropylene is a very durable thermoplastic polymer with a neutral pH that can withstand a wide range of external temperatures, weather, and usage conditions for lengthy periods of time.
Furthermore, corrugated plastic boxes are present to safeguard the goods. They protect inside products from the external environment if there is an impact during shipment. Also, they are fantastic at protecting things from dampness. Plastic corrugated boxes also perform well in terms of keeping their structural integrity for transporting or storing large items.
Factors in Choosing the Appropriate Corrugated Plastic Box
People seeking for a packaging solution for their product want something lightweight, safe, appealing, and economical. As a result, selecting the proper packaging is critical if one wants their items to reach at their destination affordably, securely, and undamaged. Fortunately, different plastic corrugated boxes are particularly built to manage diverse issues.
Moisture as a Threat
Moisture exposure from marine cargo, warehouse storage, or an unlucky contact with rain makes packaging susceptible. Because paper absorbs water, corrugated cardboard, and other materials may not be able to endure moisture. It will not protect the contents within from this hazard once wet. In this case, corrugated plastic might be a preferable option. To prevent moisture damage, the adhesive used to combine the plastic sheets into a box must be studied.
Transportation Mode
Before selecting a suitable plastic corrugated box, evaluate how you store and transport objects within them. For example, you must prepare a corrugated plastic box shipped on land for rough roads, but one transported by air must be prepared for atmospheric changes.
Product Information
You must consider the form, size, and weight of the product being contained within, as with any packing material. We create plastic corrugated boxes in a range of sizes and thicknesses due to these variables.
Product Value
Containers are used to store valuable items. As a result, it is vital to evaluate the container utilized to safeguard the goods contained therein. An inside liner, an arched shape or fluting in the center, and an exterior liner make up corrugated plastic boxes.
Plastic corrugated boxes, by design, can hold a broad range of product weights and have outstanding dimensional stability. They’re also available in a variety of sizes to ensure the material is secure. When deciding on the strength of the plastic you will use, you should address the product’s worth. Furthermore, when the product is valuable, you must use thick plastic.
Temperature Stability
People are sending products to a wide range of climates across the world. Keeping such possible variations in mind is critical while researching delivery alternatives for products. Plastic corrugated boxes, for example, can tolerate extreme temperature variations.
The Characteristics of the Good
While the surface of a packaging container is crucial, you must also consider the interior. For example, employing materials for cushioning empty areas with fills of air pad, foam, paper pad, and loose fill can lessen the risk of injury to the goods. In addition to cushioning, you must guard electronics packaging against corrosion and electrostatic discharge (ESD). Once again, plastic corrugated boxes come to our aid.
Fragile Products
In contrast to more robust items, chinaware, crystals, and mirrors are fragile and require extra care. As a result, to avoid damage, you must examine the container in which you store or send these things. Plastic corrugated boxes keep their contents from becoming broken or crushed. One approach is to use double-walled boxes with divider inserts. Furthermore, you can build plastic corrugated boxes to address specific handling issues in unique circumstances.
Types of Corrugated Plastic Box
There are many different types of corrugated plastic boxes, each having unique advantages for usage in diverse situations. These are some examples:
Triple-Wall Corrugated Plastic
As the name implies, triple-wall corrugated plastic boxes feature three layers of flutes (grooves). Each layer features flutes of varying diameters to give stability. Furthermore, the additional layers boost cushioning and compression strength.
Profiled Plastic Board
Plastic profile board is a lightweight, rigid material that comes in a variety of weights and thicknesses.
Double-Wall Corrugated Plastic
A double-walled plastic corrugated box contains an extra layer of fluting than a single-walled plastic corrugated box, allowing it to store heavier and bigger products.
Honeycomb
Honeycomb corrugated plastic is malleable, and you may use them to make lightweight boxes that convey basic, non-fragile materials.
Single-Wall Corrugated Plastic
It is the most fundamental corrugated wall design, with a single outside layer. It also contains a fluting inner layer between the two layers. Single-wall corrugated plastic is also referred to as double-face corrugated plastic.
Double-Cover Plastic Corrugated Boxes
The body of a double-cover plastic corrugated box is built of square or rectangular tubes with interchangeable telescopic coverings. You maintain these boxes in a flat when storing them. Opening a tube is also possible if necessary. You can also remove or add the top and bottom slot-assembled sections added to allow for better item location.
A double-cover plastic corrugated box’s interlocking structure provides a safer and more snugly fitting solution for storing vital materials. Interlocking flanges reinforce the architecture of a double-cover plastic corrugated box’s tubes and covers. They are intended to transport huge things like appliances and heavy machines.
Corrugated Plastic Divider/Partitioned Boxes
It is a corrugated plastic box with partitions, allowing the stuff within to be stored in distinct sections. The dividers are made to fit the dimensions of the respective materials. In addition to improving organization, these boxes are thin, robust, and inexpensive, making them the ideal packing solution for storing, safeguarding, or shipping fragile, non-waterproof products.
Plastic Corrugated Mailers
Corrugated plastic mailers, also known as corrugated plastic shipping boxes, are used to safeguard products that have been delivered. These boxes come in a variety of colors to increase their aesthetic appeal and client experience. You can also customize them to represent a company.
Furthermore, you can use these corrugated plastic mailers for subscription box packaging and e-commerce. They can also transport a single large item or a number of smaller items.
Plastic Corrugated Boxes with Handles
They designed these plastic corrugated boxes for easier handling and transport. Their design has a plastic handle. You can use this packaging when the components are delicate.
Corrugated Plastic Telescopic Boxes
Because of its two-piece design, the lid of a telescoping plastic corrugated box is bigger than the bottom section. When you close the tray, the lid provides stacking strength and ease of opening by extending partially or entirely over the edges of the tray.
Furthermore, you can utilize telescoping plastic corrugated boxes in various sectors for anything, from product display to meticulous packaging, shifting, and shipment. Heavier and bulkier items are often packaged and sent in more robust telescopic boxes that allow for simple removal of the contents.
Plastic Corrugated Slotted Boxes
They made slotted boxes from scored and slotted corrugated plastic. The slotted shape of a corrugated plastic box is the most popular and widely used variety. You can use corrugated slotted boxes to convey or store a variety of chemicals, commodities, and parts.
There are several slotted box designs you can use. When folded, the four flaps of the standard slotted box meet in the center of the box and are all the same length, with the two outside flaps being half as broad as the container. The half-slotted corrugated box is identical to the full form but for one pair of flaps on the top.
There’s also an overlap slotted box, which has the outside flaps overlap and the same length as the inner flaps. To make the shape, you staple the overlapping flaps together. This design’s length is greater than its breadth. To give extra support for larger objects, the top and bottom flaps of the complete box overlap and are the same length. A corrugated box’s inner and outer flaps with a center slot are different lengths and fold together in the center.
Reusable Folding Corrugated Plastic Box
A folder-style box has a solid bottom and notched overlapping flaps, so you may fold or wrap around a product. You can use this type of box to transport tiny things, books, and other printed materials. Their one-piece design has a flat bottom, and the side flap expansions make flaps for the sides, end, and top.
There are models with five or four-panel trays. The top is present in the five-panel model but not in the four-panel variant. The top and bottom panels of the five-panel shape are at the top and bottom, respectively, while the fifth panel is a side in the one-direction folding design.
Corrugated Plastic Rigid Boxes
A stiff plastic corrugated box has two end pieces and one central component. The self-erecting form of a rigid corrugated box is made up of a piece of scored corrugated plastic that may fold into a slotted or telescope-shaped container.
Tuck-Top Auto Bottom Boxes
The tuck-top plastic corrugated box is intended to be efficient, quick, and easy to seal. When extended, the tuck flap of these boxes tucks into the body of the box, and the top flaps seal over the top. As a result, when you open the box, the bottom flattens, and the sides split apart, making it easier to add goods. The tuck-top snap-lock bottom plastic corrugated box differs from the tuck-top auto bottom plastic corrugated box in that the bottom is constructed of four interlocking flaps rather than being pre-glued.
Types of Flutes in Corrugated Plastic Box
The top five flute profiles for plastic corrugated boxes are as follows:
A-Flute
It is the first flute pattern you can use in corrugated plastics. A-flute profiles are a quarter inch thick and have roughly thirty-three flutes per linear foot.
B-Flute
B-flute corrugated plastic boxes have roughly 47 flutes per linear foot and a 1/8′′ thickness. You can use them to contain canned goods.
C-Flute
You can use C-flute corrugated plastic for shipping cartons, with a thickness of 5/32′′ and 39 flutes per foot.
E-Flute
E-flute corrugated plastic is 1/16″ thick and has around 90 flutes per linear foot.
F-Flute
Corrugated plastic with 125 flutes per foot and a thickness of 1/32′′. You can use them for small retail packaging.
For Your Corrugated Plastic Needs, Contact Plastic Packaging Solutions
Plastic Packaging Solutions can assist you if you have home improvement or business ideas that require corrugated plastics. Corrugated boxes, laminated rolls, polyethylene sheets, and other high-quality items are available from Plastic Packaging Solutions. Contact us today and learn more about our corrugated plastic goods or to place an order.
